Cellulose-based filter media are affected by the degree of paper saturation because it affects their absorbency and physical properties. The degree of paper saturation also affects cellulose-based filter media in terms of stiffness, durability and opacity. Higher levels of saturation make these materials stiffer, which can be beneficial for certain industrial applications that require high levels of pressure resistance.
Additionally, highly saturated papers are more durable and less prone to tearing or puncturing, making them ideal for long-term filtration purposes.
GESSNER impregnates its special technical papers using a process based on methanol or water. Impregnating with phenolic, epoxy, acrylic resins or latex gives high strength, dimensional stability and improves resistance to solvents, chemicals and high temperatures.
Special additives, depending on need, can be added to give further functionality. For example, hydrophobic, hydrophilic or oleophobic properties, flame retardancy, various colors, UV stability, bactericides, fungicides, etc, can all be built-in. Using further coating devices, we can add still further functionalities.
GESSNER's ability of an asymmetric saturation process provides many different functionalities of cellulose-based media. Utilising an asymmetric saturation process is essential for ensuring that impregnation filter media can provide optimal filtration capabilities when used in a range of industrial settings, especially when it comes to customized and very special requirements. GESSNER mentions below only a few examples of what is possible by using this special process.
Our lignin-saturated cellulose filter media represents a breakthrough in sustainable filtration technology, offering unmatched performance without compromising environmental responsibility. Designed with a strong commitment to reducing carbon footprints and saving of fossil resources, our lignin saturated media is meticulously engineered to provide high-efficiency filtration that meets the highest standards.
The outstanding properties of cellulose in saturation processes make our eco-friendly cellulose media a perfect solution in a wide range of filtration applications, from transportation to various industrial purposes.
By adding the eco-friendly lignin saturation we developed a more sustainable product that does not compromise on filtration performance nor on its mechanical properties. Additionally, it decreases the formaldehyde emissions during the curing process.
Compared to standard media with a fossil-based resin saturation initial calculations show that the new lignin-based saturation filter media offers an improved product carbon footprint.