MELTBLOWN NONWOVEN FOR BANDAGES & WOUNDCARE

INNOVATIVE WOUND CARE WITH BREATHABLE & SOFT NONWOVEN FABRIC SOLUTIONS

 

Meltblown nonwovens are made from fine fibers that have the ability to trap fluids, debris, germs, viruses, and other contaminants that may be present at a wound site. The nonwoven fabric with its selected polymers is designed to maintain its integrity while still allowing the patient freedom of movement. This ensures maximum protection in addition to a high level of comfort without interfering with the proper medical treatment of the affected area. 

To create an excellent environment for the healing process, TPU Meltblown nonwovens provide an ideal solution for the foundation of a tape that can be used to maintain cleanliness and protect against external factors that can interfere with the healing process. By combining our nonwoven with our customers' technology, a product can be created that promotes a quick recovery and minimal risk of infection or further injury.


                   

A NEW ERA IN WOUND CARE

NONWOVEN FOR BANDAGES AND WOUND CARE

 

NONWOVEN FABRIC

Our meltblown nonwovens are increasingly used as the foundation for end-use applications in the medical field, such as wound care plasters and bandaging, due to their many advantageous properties. In addition to being highly absorbent, strong, comfortable, and sterile, they provide a lightweight but effective barrier to contamination and further injury and provide a foundation for a long-lasting wound care. 

The elasticity and stretchability of the material helps to flexibly adapt to the particular part of the body without tearing. Our media is very soft and provides a suitable haptic. With its water vapor permeability and breathability, it has properties that are essential in this medical field. To meet your expectations, our nonwoven fabric is available in different grammages.

                      

NONWOVEN WITH A SHAPE MEMORY EFFECT

Films with shape memory effects exist for quite some time and are also widely used. We have transferred this concept to nonwovens, with all their advantages such as breathability and textile-like feel. GESSNER is convinced that this will bring enormous benefits to many industries. 

A special meltblown nonwoven material whose initial state can be transformed into a different shape by heat. The combination of shape memory effect and fibrous structure allows the nonwoven to be used in countless applications. In addition to the properties of the nonwoven itself, it can be combined with a wide variety of other materials.

Support bandages are an example for an application of the new nonwoven field which we would like to introduce to you. We are happy to discuss your specific idea and adapt the material to your individual needs


LEARN MORE ABOUT THIS INNOVATIVE NONWOVEN MATERIAL

                 

                     


Why Choose GESSNER’s TPU Meltblown Nonwoven for Wound Care & Bandages?

                 

  • Elastic & Conformable
    Stretches and recovers to fit complex body contours - ideal for joints, fingers, and high-mobility areas.
  • Highly Breathable
    Microporous structure allows moisture vapor to escape while blocking liquids and bacteria.
  • Skin-Friendly & Hypoallergenic
    Made from pure TPU - latex-free, soft, and gentle on sensitive skin.
  • Sterile & Safe
    Compatible with common sterilization methods (EtO, gamma, e-beam) without compromising performance.
  • Lightweight & Discreet
    Low-profile material offers a “second-skin” feel for long-term wear.
  • Customizable
    Available in various grammages, widths, and formats to fit your production needs.
  • Innovative Shape Memory Option
    Optional variant with heat-activated shape memory for advanced support bandages.

 

Our TPU meltblown nonwoven is engineered for a wide range of medical applications

                          

  • Band Aids
    Secure, breathable, and soft - stays in place even on elbows or knees.
  • Diabetic Plasters
    Hypoallergenic and gentle - ideal for sensitive skin and long-term wear.

  • Surgical Dressings
    Sterile and breathable - supports healing while protecting the wound.

  • Support Bandages
    Elastic and shape-adaptive - ideal for dynamic compression applications.

  • Pediatric Patches
    Soft and safe for delicate skin - minimizes irritation and discomfort.

   


TPU Meltblown Nonwoven Fabrics for Band Aids & Wound Care
Your top questions answered


TPU meltblown nonwoven is a fabric made from thermoplastic polyurethane using a meltblown process that creates ultra-fine fibers. Unlike rigid films or cotton gauze, it offers a unique combination of elasticity, breathability, and softness - providing a “second-skin” feel while maintaining a protective barrier against contaminants.

Our nonwoven delivers superior elasticity, breathability, and skin-friendliness. It conforms to body contours, stays in place on high-motion areas, and enhances patient comfort. It’s also hypoallergenic, latex-free, and compatible with standard sterilization methods - making it ideal for high-performance medical applications.

Yes. Our TPU meltblown nonwoven is made from pure thermoplastic polyurethane, free from latex and common irritants. It’s soft, hypoallergenic, and suitable for long-term wear - even for children, elderly patients, or those with sensitive skin.

Absolutely. The nonwoven is compatible with common sterilization methods including ethylene oxide (EtO), gamma irradiation, and e-beam. It retains its elasticity, softness, and structural integrity after sterilization.

We offer a range of grammages (typically 20–80 gsm), standard and custom widths, and supply formats including rolls, sheets, or pre-cut components. Customization is available to meet your specific production and product design needs.

Our TPU meltblown nonwoven is designed for easy integration. It can be laminated with other materials, coated with adhesives, and processed using standard converting equipment. We also offer technical support to help you optimize the material for your application.

Our shape memory variant can be reshaped with heat and retain its new form - ideal for applications like self-tightening or form-fitting bandages. It combines the softness and breathability of nonwovens with the dynamic adaptability of smart materials.




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