Liquid-liquid filtration is a critical process in industries like oil and gas, fuel transportation, and storage. Traditional filtration systems struggle with efficiency, longevity, and pressure management, often leading to operational inefficiencies and frequent replacements. Our coalescence filter media solves these challenges by combining advanced engineering, gradient fiber design, and innovative functionality to deliver the reliability and performance of modern industries demand.
Explore how our filter media’s gradient fiber structure turns challenges into solutions, providing reliability where it matters most.
Coalescence filtration is highly efficient when the filter media is properly designed, offering optimal porosity, hydrophobic or oleophobic properties, and mechanical strength to ensure reliable performance. For this reason, we have designed our coalescence filter media to provide the best performance while maintaining a long service life.
Our coalescence filter media is a synthetic multilayer media with layers made of nylon and glass.Three layers are attached together by ultrasonic bonding:
With its gradient fiber density structure, the droplets continue to grow by coalescence and collision which speeds up the coalesence process and increases the efficiency of the medium and filter.
It offers improved filtration and separation performance due to the multiple filtration technologies working simultaneously. Due to the correct combination fiber diameter, fiber density and hydrophobicity we are able to combine coalescence and collision in one media creating an enhanced filtration and separation performance.
Our coalescence media achieves an enhanced coalescence of dispersed phase with 99+% efficiency without pressure increase. The design of the media is engineered to be efficient so that it allows for a continuous drainage of the coalesced dispersed phase. Hence, there is no saturation within the media and consequently no pressure increase.
At the heart of our innovation lies a high-performance coalescer filter medium designed to redefine what’s possible in separation efficiency. Combining advanced engineering with superior durability, this media enhances the coalescence process to achieve unmatched filtration results.
Coalescence refers to the process in which small droplets of one liquid combine to form larger droplets, typically within another immiscible medium like air or a different liquid. It separates one liquid from another.
The filter media capture fine liquid droplets in gas or liquid streams through impaction, interception, and diffusion. These droplets accumulate and merge into larger ones, aided by the filter's design and material. Once formed, the larger droplets are separated and drained, leaving the stream free of liquid contaminants.
Our coalescence filter media is trusted across demanding industries due to its versatility and robust performance, including applications such as:
Fuel Tank Storages
Oil and Gas
Gas Turbine Air Intake
Oil Storage
Emulsion in Food Industry
Compressed Air
A high quality coalescence filter media is characterized by its excellent drainage capability, an optimal pore size distribution, and a range of fiber sizes strategically designed to enhance performance. It should also exhibit strong chemical compatibility, ensuring reliable operation across various applications. Additionally, an effective filter media improves filter life, ultimately contributing to cost savings.